Food & Dairy

FilterSense’s extensive experience with the food and dairy industry includes powdered milk, grain processing, and all types of dry food production plants. FilterSense has become the preferred supplier of particulate monitors due to the fact that DynaCHARGE™ charge sensing technology is immune to sensor fouling caused by the presence of moisture, which causes measurement errors with opacity monitors and traditional triboelectric products.

FilterSense’s reliable particulate monitors not only minimize particulate emissions and assure regulatory compliance, but minimize costly product loss by providing pre-visible leak detection prior to a significant upset. Preventative maintenance is a priority. FilterSense’s automatic self-checks are ideal for ISO and food and dairy instrument audits.

Tight margins in the food industry demand process efficiency. FilterSense B-PAC Controls and FilterWare software deliver costs savings through reduced compressed air consumption, minimized emergency downtime, increased productivity, and fabric filter consumables management.

Particulate Monitoring Solutions

Continuous Particulate Monitoring Ensure regulatory compliance (US-EPA, OSHA, MOE, & More). Output in Mass Units (mg/m³)

Leak Analysis & Location Identify filter leaks weeks before visual emissions. Precisely locate filter leaks by row. Proactively reduce emergency downtime.

Basic Leak / Broken Bag Detection Meet BLDS (Bag Leak Detection System) requirements and reliably identify filter leaks as small as 6mm diameter.

Baghouse Control Solutions

Baghouse Diagnostics Preventive process and system diagnostics allow users to identify filter condition, failed solenoids, failed and frozen pulse diaphragm valves, system health and more.

Intelligent DP Control Intelligent filter cleaning control maintains baghouse DP within 0.1. InWC to reduce pulse rates up to 90% for considerable compressed air savings. Easily set cleaning parameters, pulsing sequence and patterns.

Baghouse Controls Centralized visualization and control of many baghouse process variables (hopper level, manual dampers, fan control, sonic horns, solenoid firing, DP, air flow, and MORE).

Process & Equipment Solutions

Downstream Equipment Protection Identify carryover and prevent damage to critical equipment and processes.

Powder Processing Verify optimum capture of valuable product & prevent product loss.

Powder Flow & Injection Verify powder injection/flow and confirm downstream eciency and proper process control.

Environment, Health, & Safety Solutions


OSHA Ensured compliance to Plant and workspace air quality standards. Safeguard plant personnel from hazardous air pollutants. Reduce entry into confined spaces.

Health & Safety Safeguard plant personnel from hazardous air pollutants. Reduce entry into confined spaces.